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Silicone Rubber Self Fusing Electrical Tape meeting A-A-59163 / MIL-I-46852 & MIL-I-22444 Specifications - Part 1




Silicone Rubber Self Fusing Electrical Tape meeting A-A-59163 / MIL-I-46852 & MIL-I-22444 Specifications
365°F / 180°C Continuous Exposure: Higher Intermittent
FlameShield™ rectangular (Type I) and triangular (Type II) profile silicone rubber self-fusing self-amalgamating compression tapes meeting various OEM manufacturer's and A-A-59163, Mil-I-46852 or Mil-I-22444 specification are used for a variety of critical electrical wiring and cable splicing and protection jobs. Especially suited for aviation and marine environments, as well as outdoor weathering environments.
The tape has no adhesive, but sticks to itself (self-fuses or self amalgamating) when stretched and wrapped onto itself. The tapes starts curing within minutes, and after several hours cannot be unwound or removed without using a sharp knife or blade. This tape makes a waterproof, weatherproof and air tight protection.
This tape is available in oxide-red and black colors - other colors are custom run. The triangular tape has a guideline stripe in the center which aids in achieving a 50% spiral wrap. Triangular levelwrap tapes provide a smooth surface on spiral wrapping, preventing the tape wrap area from snagging when pulling a wire or cable through a bundle or over objects or openings.
FlameShield™ tapes meeting A-A-59163, Mil-I-46852 and Mil-I-22444 provide superior electrical insulation with a minimum of 300 volts per mil (.001") of tape thickness at 365°F / 180°C. A 20mil tape therefore provides 6000 volts per wrap of insulation value. This tape is also used to wrap hydraulic connections and to make vibration resistant bumpers and spacers for wiring, cable, hose, pipes and lines. This tape is used to wrap and hold insulation in place on hot air ducts.

Links to Specific MIL Spec and A-A Commercial Spec Tapes:
Links to Specific OEM Equivalent Tapes:
- 20 PLYSIL 3455
- 3M 70 & 70HDT
- 4529670544 Markel 5970-00-955-9976
- 66N 67N 68N 69N 78N 79N
- Airbus ASNA5107
- Airbus ABS5334
- Amphenol Connector Backshell Clamp Isolation Bushing Tape
- Boeing HS5215E103 / HS5215E203
- Boeing / McDonnel Douglas DMS2186
- Cessna P840154-C4
- Cinch 26482
- Electric Traction Motor Coil Insulation and Connector Junction Tape
- ES7889 Systems & Electronics
- FAR 25.853 Appendix F Tape
- Garmin 249-00114-00
- General Dynamics P5384
- General Electric A50A493 & 3003M70
- General Electric A50E112
- General Electric EMS2074
- General Electric EMD8355873
- ITT CANNON Backshell Clamp Bushing Tape
Links to Specific OEM Equivalent Tapes:
- Lockheed-Martin 5-00857 & 5-00615
- Lockheed-Martin 6084744
- Lockheed-Martin MMS-J517
- Lockheed-Martin P5189
- Rockwell International ST0130RB0078
- Rohr Goodrich Aerostructures RMS315
- Rolls-Royce Allison 23065305
- RL6000SA / RL6000SB Stretchtape Kirkhill TA Esterline
- Saint Gobain CHR4440
- Simrit ARMET GUIDELINE Freudenberg NOK
- Simrit Freudenberg NOK MIL-I-22444
- Thomas&Betts TBFT201 TBFT421
- Tyco Electronics TE Connectivity 608036

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A-A-59163 Commercial Spec Silicone Rubber Self Fusing Electrical Tape
-65°F to +500°F / -54°C to +260°C Continuous Exposure: Higher Intermittent
FlameShieldä Class I and Class II rectangular (Type I) and triangular (Type II) profile silicone rubber self-fusing self-amalgamating compression tapes meeting A-A-59163 specifications are used for a variety of critical electrical wiring and cable splicing and protection jobs.
Especially suited for aviation and marine environments, as well as outdoor weathering environments.
The tape has no adhesive, but sticks to itself (self-fuses or self amalgamating) when stretched and wrapped onto itself. The tapes starts curing within minutes, and after several hours cannot be unwound or removed without using a sharp knife or blade. This tape makes a waterproof, weatherproof and air tight protection.
This tape is available in almost any color, but oxide-red and black are the most common.

A-A-59163 Electrical Insulating Tapes
Silicone Rubber Self Fusing Tape
Self-bonding self-fusing silicone rubber tape. Meets A-A-59163 specifications.
Most tapes are available in Type I (Rectangular) and Type II (Triangular) profile. Most tapes are available in Black or Oxide-red color.
Most tapes are available in Type I (Rectangular) and Type II (Triangular) profile. Most tapes are available in Black or Oxide-red color.
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Mil-I-46852 Mil Spec Silicone Rubber Self Fusing Electrical Tape
500°F / 260°C Continuous Exposure: Higher Intermittent
FlameShieldä rectangular (Type I) and triangular (Type II) profile silicone rubber self-fusing self-amalgamating compression tapes meeting A-A-59163 and Mil-I-46852 specification are used for a variety of critical electrical wiring and cable splicing and protection jobs. Especially suited for aviation and marine environments, as well as outdoor weathering environments.
The tape has no adhesive, but sticks to itself (self-fuses or self amalgamating) when stretched and wrapped onto itself. The tapes starts curing within minutes, and after several hours cannot be unwound or removed without using a sharp knife or blade. This tape makes a waterproof, weatherproof and air tight protection.
This tape is available in almost any color, but oxide-red and black are the most common. The triangular tape has a guideline stripe in the center which aids in achieving a 50% spiral wrap. Triangular levelwrap tapes provide a smooth surface on spiral wrapping, preventing the tape wrap area from snagging when pulling a wire or cable through a bundle or over objects or openings. Triangular Mil-i-46852 tapes are sometimes referred to as a centerline tape due to the guideline running down the center of the tape.,
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MIL-I-46852 Electrical Insulating Tapes
Silicone Rubber Self Fusing Tape
Self-bonding self-fusing silicone rubber tape. Meets MIL-I-46852 specifications.
Most tapes are available in Type I (Rectangular) and Type II (Triangular) profile. Most tapes are available in Black or Oxide-red color.
Most tapes are available in Type I (Rectangular) and Type II (Triangular) profile. Most tapes are available in Black or Oxide-red color.
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MIL-I-22444C MIL Spec Silicone Rubber Self Fusing Electrical Tape - Supported / Reinforced (Type I Only)
500°F / 260°C Continuous Exposure: Higher Intermittent
FlameShieldä supported/reinforced rectangular profile tapes meeting Mil-I-22444C specification are used for a variety of critical electrical wiring and cable splicing and protection jobs. Especially suited for aviation and marine environments, as well as outdoor weathering environments.
The embedded sinusoidal fiberglass layer provides limited stretch of the tape during installation, ensuring that a consistant minimum thickness is achieved during installation opposed to a variable thickness that occurs when manually adding tension to the tape during human applied scenarious. Machine applied tape tends to be much more uniform in thickness due to the automated tensioning measurement feedback in the application machinery.
Supported/reinforced tape also prevents tape creep and fracturing when the tape is clamped with excessive force with either a connector backshell, or installation clamp on a hydraulic fitting. The tape tends to remains in place and without layer fracturing compared to non supported/reinforced versions of the tape (MIL-I-46852 and A-A-59163 versions).
MIL-I-22444C tape has no adhesive, but sticks to itself (self-fuses or self-amalgamating) when stretched and wrapped onto itself. The tapes starts curing within minutes, and after several hours cannot be unwound or removed without using a sharp knife or blade. This tape makes a waterproof, weatherproof and air tight protection.
MIL-I-22444C tape is available in many colors, but clear, oxide-red and black are the most common. The tape has a built-in fiberglass sinusoidal reinforcement limiting the amount of elongation (either a maximum of 15% or 25%).
Tapes meeting Mil-I-22444C provide superior electrical insulation with a minimum of 350 volts per mil (.001") of tape thickness at 365°F / 180°C. A 20mil tape therefore provides 7000 volts per wrap of insulation value.
This tape is also used to wrap hydraulic connections and to make vibration resistant bumpers and spacers for wiring, cable, hose, pipes and lines. This tape is used to wrap and hold insulation in place on hot air ducts. Makes an in-situ bushing for protecting wiring at the backshell clamp.

MIL-I-22444 Electrical Insulating Tapes
Silicone Rubber Self Fusing Tape
Self-bonding self-fusing re-inforced limited stretch silicone rubber tape. Meets MIL-I-22444 specifications.
These tapes are all rectangular profile (Similar to a Type I in MIL-I-46852 specification). Most tapes are available in Black or Oxide-red color.
These tapes are all rectangular profile (Similar to a Type I in MIL-I-46852 specification). Most tapes are available in Black or Oxide-red color.
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Silicone Rubber Self Fusing Electrical Tape with National NSN / NATO Stock Number MIL Spec Tapes
500°F / 260°C Continuous Exposure: Higher Intermittent
FlameShieldä silicone rubber self-fusing self-amalgamating compression tapes meet many MIL and commercial specifications and are used for a variety of critical electrical wiring and cable splicing and protection jobs. Especially suited for aviation and marine environments, as well as outdoor weathering environments.
The tape has no adhesive, but sticks to itself (self-fuses or self amalgamating) when stretched and wrapped onto itself. The tapes starts curing within minutes, and after several hours cannot be unwound or removed without using a sharp knife or blade. This tape makes a waterproof, weatherproof and air tight protection.
These tapes may be either red or black although some are other colors such as white, green, blue. Most Type II tapes have a center guideline.
The guideline stripe in the center which aids in achieving a 50% spiral wrap and provides a smooth surface on spiral wrapping, preventing the tape wrap area from snagging when pulling a wire or cable through a bundle or over objects or openings.
This tape is also used to wrap hydraulic connections and to make vibration resistant bumpers and spacers for wiring, cable, hose, pipes and lines. This tape is used to wrap and hold insulation in place on hot air ducts. Makes an in-situ bushing for protecting wiring at the backshell clamp.
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These tapes are not interchangeable. The NSN number specifies other parameters of the tape such as thickness, profile, width, reinforcement, rubber composition, etc.
NSN Numbers: Color Our Part Number
5970-00-082-3226 Black T-SR-NSN-00-082-3226
5970-00-177-1627 Black T-SR-NSN-00-177-1627
5970-00-446-3928 Black T-SR-NSN-00-446-3928
5970-00-446-8928 Red T-SR-NSN-00-446-8928
5970-00-480-1329 Red T-SR-NSN-00-480-1329
5970-00-782-5056 Red T-SR-NSN-00-782-5056
5970-00-839-0824 Red T-SR-NSN-00-839-0824
5970-00-841-1172 Red T-SR-NSN-00-841-1172
5970-00-949-4846 Red T-SR-NSN-00-949-4846
5970-00-955-9976 Black T-SR-NSN-00-955-9976
5970-01-140-5672 Red T-SR-NSN-01-140-5672
5970-00-177-1627 Black T-SR-NSN-00-177-1627
5970-00-446-3928 Black T-SR-NSN-00-446-3928
5970-00-446-8928 Red T-SR-NSN-00-446-8928
5970-00-480-1329 Red T-SR-NSN-00-480-1329
5970-00-782-5056 Red T-SR-NSN-00-782-5056
5970-00-839-0824 Red T-SR-NSN-00-839-0824
5970-00-841-1172 Red T-SR-NSN-00-841-1172
5970-00-949-4846 Red T-SR-NSN-00-949-4846
5970-00-955-9976 Black T-SR-NSN-00-955-9976
5970-01-140-5672 Red T-SR-NSN-01-140-5672
5970-01-142-8454 Red T-SR-NSN-01-142-8454
5970-01-147-3595 Red or Black T-SR-NSN-01-147-3595
5970-01-250-8756 Red T-SR-NSN-01-250-8756
5970-01-259-5830 Red or Black T-SR-NSN-01-259-5830
5970-01-250-8756 Red T-SR-NSN-01-250-8756
5970-01-259-5830 Red or Black T-SR-NSN-01-259-5830
5970-01-263-0373 Red T-SR-NSN-01-263-0373
5970-01-263-3931 Black T-SR-NSN-01-263-3931
5970-01-273-6030 Red or Black T-SR-NSN-01-273-6030
5970-01-276-5277 Red or Black T-SR-NSN-01-276-5277
5970-01-276-5277 Red or Black T-SR-NSN-01-276-5277
5970-01-286-7456 Red T-SR-NSN-01-286-7456
5970-01-342-8289 Black T-SR-NSN-01-342-8289
5970-01-396-1601 Red T-SR-NSN-01-396-1601
5970-01-432-6018 Red T-SR-NSN-01-432-6018
5970-01-342-8289 Black T-SR-NSN-01-342-8289
5970-01-396-1601 Red T-SR-NSN-01-396-1601
5970-01-432-6018 Red T-SR-NSN-01-432-6018
5970-01-450-4130 Black T-SR-NSN-01-450-4130
5970-01-491-8992 Black T-SR-NSN-01-491-8992
5970-01-495-5211 Black T-SR-NSN-01-495-5211
5970-01-541-9092 Red or Black T-SR-NSN-01-541-9092
9320-01-552-7024 Red or Black T-SR-NSN-01-552-7024
5970-01-560-3208 Red or Black T-SR-NSN-01-560-3208
5970-01-491-8992 Black T-SR-NSN-01-491-8992
5970-01-495-5211 Black T-SR-NSN-01-495-5211
5970-01-541-9092 Red or Black T-SR-NSN-01-541-9092
9320-01-552-7024 Red or Black T-SR-NSN-01-552-7024
5970-01-560-3208 Red or Black T-SR-NSN-01-560-3208
5970-01-596-7929 Red or Black T-SR-NSN-01-596-7929
5970-01-600-6091 Red T-SR-NSN-01-600-6091
8030-01-587-1885 Red T-SR-NSN-01-587-1885
5970-14-459-8605 Black T-SR-NSN-14-459-8605
5970-01-600-6091 Red T-SR-NSN-01-600-6091
8030-01-587-1885 Red T-SR-NSN-01-587-1885
5970-14-459-8605 Black T-SR-NSN-14-459-8605
5330-01-479-4233 Black T-SR-NSN-01-479-4233
9320-01-310-3746 Black T-SR-NSN-01-310-3746


NSN / NATO Mil Spec Tapes
Silicone Rubber Self Fusing Tape
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CofC and Test Report documentation can be added to your order using the cart.